排刀车铣复合机床

XKNC-50GY排刀车铣复合机床是在50G基础之上，开发了Y轴动力刀具以增强铣削功能，X向或Y向动力刀具由普通排刀车床可加装的一把增加到两把或是三把，动力刀具沿Y轴方向进给，可以实现径向面加工、孔加工、端面槽加工、铣削及异型轮廓等复合加工，并具备动力刀具刚性攻丝功能，真正实现了排刀车床的车铣复合加工。

性能特点：

• 1.高刚性

  

  1、床身为对称式结构设计刚性足，主轴与Z轴居于床身中间位置，有效减小热変位对位置精度的影响。

  2、HT300材质，其强度高，耐磨性好，整体设计优良、减震效果好。

  1. The bed is a rigid structure with a rigid structure. The main shaft and the Z-axis are located in the middle of the bed, which effectively reduces the influence of the thermal clamping position on the position accuracy.

  2. HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

• 2.导轨

  1、延用日本北村百年传承的刮研技术及超精研磨工艺，并配置自动润滑系统，确保机床长期高精度、高稳定性。

  2、使用燕尾导轨结构，HT300材质，其强度高，耐磨性好，整体设计优良、减震效果好。

  3、硬轨结构，接触面均经过刮研处理，每平方英寸刮研点数一般12-14个，使刚性提高明显。

  4、Z轴采用双山型滑动导轨，*满足刚性要求高,加工范围大的自动化加工。

  1. Extend the scraping technology and super-fine grinding process of the Japanese village of Bukchon for centuries, and configure the automatic lubrication system to ensure long-term high precision and high stability of the machine.

  2. Using the dovetail rail structure, HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

  3. Hard rail structure, the contact surface is subjected to scraping treatment, the number of scraping points per square inch is generally 12-14, so that the rigidity is obviously improved.

  4. The Z-axis adopts the double-mount type sliding guide rail, which can fully satisfy the automatic processing with high rigidity and large processing range.

  
  

  

  X轴导轨X-axis guide

  

  Z轴导轨Z-axis guide

• 3.Y轴驱动动力刀具

  

  Y轴驱动动力刀具 Y-axis drive power tool

  

  电机功率：750W          Motor power: 750W

  最高转速：6000r/min      Maximum speed: 6000r/min

  Y轴快进速度：15m/min      Y-axis fast forward speed: 15m/min

  Y轴行程：95mm          Y-axis travel: 95mm

  最大安装动力刀具数量：3把  Maximum installed power tools: 3

  弹簧夹头规格：ER16       Spring collet specification: ER16

  动力刀具沿Y轴方向进给，可以实现径向面加工、孔加工，工件端面的切槽、铣削及异型轮廓加工等三轴联动复合加工，并具备动力刀具刚性攻丝功能（特配），真正实现了排刀车床的车铣复合加工。

  The power tool is fed in the Y-axis direction, which can realize three-axis joint machining such as radial surface machining, hole machining, slotting, milling and profile machining of the workpiece end face, and has the power tool rigid tapping function (special). The turning and milling composite machining of the lathe lathe is realized.

• 4.高精度主轴

  

  1、轴芯：使用*的主轴材料，经过多道热处理和精细加工，耐冲击和耐磨性更强。。

  2、轴承：使用进口品牌高精密滚珠轴承，采用P4级，终身免维护。

  3、防水：使用进口的高级防水环。

  1. Shaft core: It uses unique spindle material, after multiple heat treatment and fine processing,, with stronger impact resistance and wear resistance. .

  2. Bearing: the use of imported brand high-precision ball bearings, using P4 level, lifetime maintenance-free.

  3. Waterproof: use imported advanced waterproof ring.

  

  4、可选配电主轴，采用油冷机冷却，保证高精度。

  5、特殊配置可选用内置电主轴, 内置电机主轴Ф30规格主轴转速8000rpm，采用油热交换器冷却，保证了主轴的高速高精度。适合于对精度、光洁度要求较高的工件加工，极大提高了生产效率。

  4. Optional power distribution spindle, cooled by oil cooler to ensure high precision.

  5. Special configuration can be selected with built-in electric spindle, built-in motor spindle Ф 30 specifications spindle speed 8000rpm, using oil heat exchanger cooling, to ensure the high speed and high precision of the spindle. It is suitable for workpiece processing with high precision and smoothness, which greatly improves production efficiency.

• 5.操作系统 FANUC Oi-TF

  

  FANUC操作系统

  1. 高速高精度刚性攻丝。

  2. 复合加工循环，能简化车床编程。

  3. 圆柱插补功能，能够按照圆柱表面的展开图进行编程。

  4. 直接尺寸编程，能简化部件加工程序的编程。

  5. 记忆型螺距误差补偿，可对丝杠螺距误差等机械系统中的误差进行补偿，补偿数据以参数的形式存储在CNC的存储器中。

  6. CNC内装PMC编程功能，对机床和外部设备进行程序控制。

  7. 随机存储模块，可在CNC上直接改变PMC程序和宏执行器程序。

  FANUC operating system

  1. High speed and high precision rigid tapping.

  2. Composite machining cycle that simplifies lathe programming.

  3. Cylindrical interpolation function, which can be programmed according to the developed view of the cylindrical surface.

  4. Direct size programming simplifies the programming of part program.

  5. Memory pitch error compensation can compensate the error in mechanical system such as screw pitch error. The compensation data is stored in the memory of CNC in the form of parameters.

  6. The CNC has built-in PMC programming function to control the machine and external equipment.

  7. Random memory module, which can directly change the PMC program and macro executor program on the CNC.

• 6.燕尾式特制刀具座底板

  

  采用与20G机床同等规格尺寸设计，可使用20排刀系列标准刀座，增加排刀数量，实现最大可安装刀具数量9把。

  Adopt the same measurement with 20G design, can use the 20 Gang type standard tool holders, it increased the tools quantity the maximum can install 9 tools.

• 7.多样的自动夹具开闭及夹紧装置选择

  液压回转缸：

  1、过程稳定，容易吸收冲击和振动。

  2、夹持力大，易实现无级调速，调速范围较大。

  3、液压站保压可靠、效率高、构造简单。

  Hydraulic rotary cylinder:

  1. The process is stable and easy to absorb shock and vibration.

  2, the clamping force is large, easy to achieve stepless speed regulation, the speed range is large.

  3. The imported hydraulic station has reliable pressure retention, high efficiency and simple structure.

  
  

  

  液压回转缸Hydraulic rotary cylinder

  

  液压站Hydraulic station

  气动回转缸：

  1、操作简单，便于与实现自动化。

  2、响应快速，提高生产效率。

  3、可选配卡盘夹紧方式，夹紧精准，夹持范围大。

  Pneumatic rotary cylinder:

  1. Simple operation, easy and automatic.

  2. Fast response and improve production efficiency.

  3, optional chuck clamping method, accurate clamping, large clamping range.

  

  气动回转缸Pneumatic rotary cylinder

• 8.排屑器

  

  零件加工产生的铁屑自动排出机床，适合于自动化加工和切屑余量大的情况。

  The iron scraps produced by the parts are automatically discharged out of the machine and are suitable for automatic machining and large chips.

• 9.切削油装置

  

  用于存储冷却液，配备冷却泵，实现冷却液回路循环。

  It is used to store the coolant and is equipped with a cooling pump to achieve circulation of the coolant circuit.

• 10.油雾收集装置

  

  降低污染，改善作业环境。

  Reduce pollution and improve the working environment.

• 11.高压内冷却装置

  

  可有效冷却润滑，提高效率保证产品质量。

  It can effectively cool lubrication and improve efficiency to ensure product quality.

• 12.夹紧检测装置

  

  高精度传感器检测灵敏，确保夹持状态良好，有效提高生产质量。

  High-precision sensor detection is sensitive, ensuring good clamping and improving production quality.

技术参数：

典型零件：